Application of Enzymes in Starch Processing

by | Starch Processing Enzymes

Enzymes are biological molecules that are essential for various metabolic processes in living organisms. Various industrial processes such as food processing, pharmaceuticals, and textiles also utilize enzymes. Enzymes play a crucial role in the field of starch processing by breaking down starch molecules into simpler sugars that can be utilized in various applications.

The importance of enzymes in starch processing cannot be overstated. They are used to increase the efficiency and yield of starch processing, as well as improve the quality of the final product. In this article, we will discuss the role of enzymes in starch processing, the stages of starch processing, and the commercial applications of enzymes in this field. We will also examine the advantages and limitations of using enzymes in starch processing, as well as the sources and production methods of enzymes used in this industry.

 

The Role of Enzymes in Starch Processing

Enzymes play a crucial role in the breakdown of starch molecules into simpler sugars. The types of enzymes used in starch processing include amylases, proteases, lipases, and cellulases. Each of these enzymes has a specific function and is used in different stages of the starch processing process.

Amylases are the most commonly used enzymes in starch processing. They break down starch into glucose, maltose, and other simple sugars. Proteases are used to break down proteins that may be present in the starch.

The Stages of Starch Processing

Starch processing involves several stages, each of which requires specific enzymes. The stages of starch processing include milling, saccharification, filtration, evaporation, and drying.

During saccharification, the starch is mixed with water and enzymes to convert the starch into simple sugars. This stage is crucial for obtaining a high yield of simple sugars and improving the efficiency of the starch processing process.

Filtration is used to remove any undigested starch and other impurities from the mixture. The filtrate is then subjected to evaporation, where the water content is reduced. Finally, the mixture is dried to obtain the final product.

 

Commercial Applications of Enzymes in Starch Processing

Enzymes are widely used in the production of various commercial products from starch. Some of the most important applications of enzymes in starch processing include ethanol production, high-fructose corn syrup production, starch sweeteners, and glucose syrups.

Ethanol is produced by fermenting glucose obtained from starch using yeast. High-fructose corn syrup is produced by converting glucose obtained from starch into fructose using enzymes. Starch sweeteners are used as a sugar substitute in various food and beverage products. Glucose syrups are used as a sweetener and thickener in a variety of food and beverage products.

 

Enzymes for Starch Processing: Advantages and Limitations

Enzymes offer several advantages in starch processing, including increased efficiency and yield, improved product quality, and reduced costs. However, there are also some limitations to using enzymes in this industry, including sensitivity to temperature and pH, and the need for specialized equipment and conditions for enzyme production.

 

Enzyme Sources for Starch Processing

Enzymes used in starch processing can be sourced from microorganisms, plants, and animals. Microorganisms are the most commonly used source of enzymes, as they can be easily grown in large quantities and produce a variety of enzymes. Plants and animals are also used as sources of enzymes but are less commonly used due to the difficulties in obtaining and purifying the enzymes.

 

Enzyme Production for Starch Processing

Enzyme production for starch processing is typically carried out by fermenting microorganisms in large bioreactors. The enzymes produced by the microorganisms are then purified and concentrated to obtain the final product.

Enzyme immobilization is another important aspect of enzyme production for starch processing. Immobilization involves attaching the enzymes to a solid support, which helps to increase the stability and reuse of the enzymes.

 

Future Developments in Enzyme Technology for Starch Processing

The field of enzyme technology for starch processing is constantly evolving, with new developments in enzyme engineering and production methods. Some of the most promising areas of research include genetically engineered enzymes, advanced immobilization techniques, and optimization of enzyme production methods.

 

Environmental Considerations in Starch Processing

Starch processing is an energy-intensive industry that has a significant impact on the environment. Therefore, it is important to consider environmental factors when using enzymes in this industry.

Some of the key environmental considerations in starch processing include energy efficiency, waste management, and the use of sustainable sources of enzymes. Improving energy efficiency in the production of enzymes can help to reduce greenhouse gas emissions and conserve resources. Effective waste management is also important for reducing the impact of starch processing on the environment.

Finally, using sustainable sources of enzymes, such as those derived from renewable and non-toxic materials, can help to reduce the environmental impact of starch processing.

 

Conclusion

Enzymes play a crucial role in starch processing, and their use has revolutionized the industry. They offer several advantages, including increased efficiency and yield, improved product quality, and reduced costs. However, there are also some limitations to using enzymes in this industry, including sensitivity to temperature and pH, and the need for specialized equipment and conditions for enzyme production.

The future of enzyme technology for starch processing is promising, with ongoing research into genetically engineered enzymes, advanced immobilization techniques, and optimization of enzyme production methods. Environmental considerations, such as energy efficiency, waste management, and the use of sustainable sources of enzymes, are also important for reducing the impact of starch processing on the environment.

FAQs

What is the role of enzymes in starch processing?

Enzymes play a crucial role in breaking down starch molecules into simpler sugars that can be used in various applications. The types of enzymes used in starch processing include amylases, proteases, lipases, and cellulases.

What are the commercial applications of enzymes in starch processing?

Enzymes are widely used in the production of various commercial products from starch, including ethanol, high-fructose corn syrup, starch sweeteners, and glucose syrups.

What are the advantages and limitations of using enzymes in starch processing?

Enzymes offer several advantages in starch processing, including increased efficiency and yield, improved product quality, and reduced costs. However, there are also some limitations to using enzymes in this industry, including sensitivity to temperature and pH, and the need for specialized equipment and conditions for enzyme production.

What are the future developments in enzyme technology for starch processing?

The field of enzyme technology for starch processing is constantly evolving, with new developments in enzyme engineering and production methods. Some of the most promising areas of research include genetically engineered enzymes, advanced immobilization techniques, and optimization of enzyme production methods.

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ALPHA AMYLASE FOR LIQUEFACTION

This high temperature Alpha Amylase convert Starch into Dextrin.


Reduces
Viscosity

Dextrins
Generation

Free Sugar
Generation
BETA AMYLASE

Our Beta Amylase can be used for the production of Maltose Syrup.


Maltose
Generation

De-branchng Of
Dextrins

Reduces Viscosity
GLUCO AMYLASE FOR SACCHARIFICATION

Our Gluco Amylase is useful for converting Dextrin into Glucose.


High Glucose Syrup

Pullanase Activity

Thermal And Ph Stability

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Application of Enzymes in Starch Processing

by | Starch Processing Enzymes

Many industries like food, beverage, and pharmacy use sugar as a strategic sweetener and prefer liquid sugar for it. On the other hand, people use crystal sugar for domestic usage. The crystallisation process in sugar production units is highly energy-intensive. Since the production process of liquid sugar doesn’t include crystallisation, industries that need sugar as a sweetener prefer liquid sugar because they save a considerable amount of energy. 

Starch is the essential raw material used in liquid sugar production. Liquid sugar, also called glucose syrup, is a condensed solution gained from starch by enzyme hydrolysis.

The enzymatic procedure to hydrolyse starch is a more effective and simple process than acid hydrolysis. The process is basically divided into two phases – liquefaction and saccharification. 

 

Liquefaction: An Overview 

The liquefaction process includes the gelatinisation of the starch and its treatment with alpha-amylase (𝛂-amylase). The 𝛂-amylase breaks down the starch into even-sized chains, resulting in maltose, dextrin, malt-pentose, and malt-triose. This process is followed by saccharification, the second stage of enzymatic hydrolysis of starch. 

 

Effect of liquefaction time and enzyme addition on liquid sugar production

Glucose production will be greater if there is a longer hydrolysis process. The process can be prolonged with longer liquefaction, resulting in increased glucose content. With a longer liquefaction time, higher glucose content can be obtained since it helps in better fragmentation of starch into glucose. However, an excessively long liquefaction process and enzyme addition can have an adverse effect. It may happen due to a specific activity of α-amylase. 

During enzyme hydrolysis, it is essential to run the liquefaction effectively with the right timing; otherwise, the desired result wouldn’t be gained. The effectiveness of the liquefaction process can be ensured by proper conditions for processing and adding the right amount of enzymes.

 

Types Of Enzymes Used  In Starch Liquefaction Process

Different enzymes can optimise the starch liquefaction process in terms of quality, cost, and efficiency of the process, considering a range of conditions. The following are the widely used enzymes in the starch liquefaction process; 

Alpha-amylases

Alpha-amylase breaks down the starch under the right circumstances, initiates the liquefaction process and converts starch into liquid sugar. It is an enzyme that initiates the degradation of starch molecules and hydrolysis of starch to break it into small chains. Nearly all living organisms widely produce this enzyme. These enzymes have applications in various food-related industries, and the liquefaction of sugar is a primary one among them. Apart from that, they are used during baking as an antistaling agent in bread. 

 

Where To Get Enzymes For Liquefaction?

Starch liquefaction is a process utilised by numerous industries like food, beverages and pharmaceuticals; therefore, liquefaction enzymes have numerous applications in these industries. If you are operating an industrial unit and need enzymes for liquefaction but don’t know where to get them, Infinita Biotech is the solution. We are one of India’s leading biotech firms known for our assorted range of industrial enzymes and solutions. The array of solutions and products offered by us deliver numerous benefits that conventional chemicals and processes can not provide. With products and solutions provided by Infinita Biotech, industrial units can have the benefits like optimum quality, reduced production cost, minimal wastage and lower consumption of energy.  

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ALPHA AMYLASE FOR LIQUEFACTION

This high temperature Alpha Amylase convert Starch into Dextrin.

Reduces Viscosity

Dextrins Generation

Free Sugar Generation

BETA AMYLASE

Our Beta Amylase can be used for the production of Maltose Syrup.

Maltose Generation

De-branchng Of Dextrins

Reduces Viscosity

GLUCO AMYLASE FOR SACCHARIFICATION

Our Gluco Amylase is useful for converting Dextrin into Glucose.

High Glucose Syrup

Pullanase Activity

Thermal And Ph Stability

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Introduction to Enzymes for Grain and Starch Processing

Introduction to Enzymes for Grain and Starch Processing

Enzymes play a critical role in the grain and starch processing industry. They are biological catalysts that speed up chemical reactions and allow for the production of high-quality products with increased efficiency and lower costs. In this article, we will explore...